Effective pushback design in surface mining requires balancing geotechnical stability, economic optimization, grade control, and equipment constraints. Proper planning ensures profitability, operational efficiency, and sustainable resource utilization.
Video transcription
Pushback design is a critical aspect of surface mining, ensuring an optimal balance between technical, economic, and operational factors. Dr. Bright Oppong Afum highlights the key elements that contribute to effective pushback creation.
One of the primary considerations is geotechnical stability, which involves assessing slope angles, geological variations, and pit extension impacts to maintain structural integrity. A thorough analysis of these factors helps in optimizing the overall design for long-term stability.
Economic optimization is another crucial factor. It is essential to evaluate whether the new pushback maximizes net present value (NPV) and ensures profitability. Beyond economic benefits, it’s also important to consider community and regulatory expectations, such as job creation and mine life extension.
Additionally, the grade requirement for the plant plays a significant role. Ensuring that the extracted reserves meet processing requirements is vital for maintaining production efficiency and output quality. Proper modeling of plant requirements guarantees that the grade aligns with operational goals.
Equipment and operational constraints must also be assessed. Determining whether current machinery can handle the new pushback, or if adjustments such as new ramp designs or smaller equipment are needed, is crucial for maintaining efficiency.
Finally, operational flexibility is key to overcoming challenges during implementation. Inadequate planning can result in ore dilution, loss of reserves, and inefficiencies in material handling, leading to increased operational costs.
By addressing these factors, mining operations can achieve sustainable pushback designs that optimize resources, profitability, and operational effectiveness.





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